Also, Luxfer makes lots of different-sized cylinders (if you need bigger ones) that you should probably be able to turn on a 10x36 lathe (I think that's kind of a standard size for floor-mounted lathes). Overwrapping the barrel section of the tank with composite is also relatively easy for added strength. Paul M On Mon, May 26, 2014 at 8:47 PM, Robert Watzlavick <rocket@xxxxxxxxxxxxxx>wrote: > As some of you may recall, I've been trying various ideas to fabricate > propellant tanks for the rocket I'm working on. I think I've come across > something that should work good enough for my first liquid rocket - an > E-size aluminum oxygen cylinder with the OD turned down a bit. These > cylinders have quite a bit of wall thickness since they are rated for 2015 > psi. They are normally hydro tested to 5/3 (3358 psi) and burst tested to > at least 2.5x (5038 psi). I'm running it at 500 psi so I only need a 0.052 > inch wall for a 2x factor of safety. The only thing is that it isn't > completely round, about 0.03 out of round. I chucked one up on the lathe > and took off 0.125 of the wall over part of it, cut out a section, and > measured a resultant wall thickness of between 0.082 to 0.120 (I didn't > center it as well as I could have). The original wall was about 0.215 > inches. The original weight is 7.8 lb and I think I can get it down to > about 4 lb without extraordinary effort (such as re-profiling the neck, > etc). There is plenty of thickness at the bottom for a 3/8 o-ring boss > fitting and I already have a design for the top threaded fitting since I > used one on my original test stand. For my 250 lb LOX/kerosene engine, I > should be able to get a maximum of 15 seconds of run time, more than enough > for an unguided rocket (I'm thinking 5-10 sec for the first flight). > > I'm going to have to give up on the idea of internal passageways through > the tanks for now. Since I need to route the upstream tank lines around > it, this drives my vehicle OD from 5 to 6 inches but for a nominal 8-10 > foot long rocket, it's probably ok. > > -Bob > > > >