[AR] Re: What makes a useful launch vehicle?

  • From: Henry Spencer <hspencer@xxxxxxxxxxxxx>
  • To: arocket <arocket@xxxxxxxxxxxxx>
  • Date: Fri, 8 Mar 2019 18:41:15 -0500 (EST)

On Fri, 8 Mar 2019, David Summers wrote:

Would a launch of a 4 kg, 3U satellite to 600 km between 20 degrees and sun
synchronous be a useful capability?

*Somewhat* useful. Fitting real payloads into 3U is difficult, although some groups have done it, and the elongated shape also makes life tough for power and thermal control. 12U is a much more useful size.

(Note that although there's no written standard for 12U yet, it isn't going to say 20x20x30cm and 12kg, in the same way that 3U is now usually longer than 30cm and heavier than 3kg.)

It's also not uncommon for cubesats of all sizes to rely on structural support from the P-POD dispensers they usually fly in; they aren't necessarily able to take launch loads bigsat-style, cantilevered off a lightweight mounting ring. They could be built to, but nobody does it right now, and you'll be more likely to attract customers if you don't ask them to custom-build for your launcher. The dispensers unfortunately are heavy, often not a lot lighter than their contents; a 3U in a dispenser is probably going to be 7-8kg. (The traditional P-POD carries a pair of 3Us, but you can find people who will sell you a single-3U version.)

Fun facts from my market research: There were 1058 3U micro-satellites
launched as of the beginning of the year - almost half of all satellites!

However, before getting too intoxicated with that number :-), you should subtract all the student/university/volunteer projects that don't have any money, don't greatly care what orbit they end up in, have no particular objection to flying as secondary payloads, and (in the US) often get launched free courtesy of NASA.

There are two separate markets here, not one: the student (etc.) projects, and the commercial satellites built for paying customers (by the customers themselves, or by third-party satellite builders). Shouldn't be hard to guess who's mostly going to be interested in your services. :-) The commercial satellites see very strong practical pressure to move up to 6U or 12U or beyond.

What would make or break this vehicle? (Obviously, until we fly we have
nothing, etc.)

Even the commercial satellites often are able to fly as secondaries, given the lack of affordable dedicated launches right now -- it's rather easier to make the business case close if it's not relying on untried new launch providers! To compete with that, you need to offer something that they can't get that way.

+ Control of schedule is big, but requires dispatch reliability -- being able to almost always meet a promised schedule. Establishing this may be difficult until you've racked up a good number of launches.

+ Precise choice of orbit matters to some people. 600km is probably high enough for a lot of people, although being able to go a bit higher (say 800km) might be helpful. High inclinations will be a very frequent requirement, partly for Earth imaging (etc.) coverage, and partly because low-cost satellite projects don't have worldwide ground-station networks and hence the birds have to pass over the project HQ where the ground station is!

+ Note, however, a subtlety: the word "precise". You need to be able to call your shots, to go exactly where you've promised. (Can be a problem if you try to economize by leaving the guidance system behind on an earlier stage, e.g. by making the final stage a spin-stabilized solid.) People who want sun-synch orbits can be particularly fussy about this -- cramming a real payload into a 3U probably doesn't leave room for any propulsion, so they don't have any real ability to trim their orbit after separation, and you have to hit the target pretty precisely for the bird to stay sun-synch for its nominal operating life (even if that's only a year or two).

+ Some payloads don't meet secondary-payload design constraints, e.g. if they've got chemical propulsion on board they may have a hard time finding a piggyback ride. If you're willing to fly them, they don't have many alternatives. However, there is a potential problem if something bad happens on the way up -- whose fault was it?

+ Speaking of which, the big reason for the heavy cubesat dispensers is to absolutely guarantee that things like satellite structural failure cannot endanger the rocket. Even without a primary payload on board, you need to worry about the impact of an unexplained failure on your reputation. If launching the payload "bare" means you're going to demand extra analysis etc. to be sure of structural integrity, that will turn customers off quickly -- the lavish application of engineering man-hours on such things is one reason why traditional satellites are so expensive.

Gotta go; possibly more later.

Henry

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