[AR] Re: Connections...

  • From: Robert Watzlavick <rocket@xxxxxxxxxxxxxx>
  • To: arocket@xxxxxxxxxxxxx
  • Date: Tue, 22 Dec 2015 19:59:14 -0600

Same question as Lloyd - what is the material? I would either machine a boss port or if it's aluminum/steel, weld on a male AN fitting of the appropriate material. Definitely not NPT... - too much of a risk of stripping out the threads in the expensive engine.

For the pressure sensor, I've used #10-32 Beswick fittings with an o-ring directly into the side of the engine and had no leaks. Using a real counterbore instead of an endmill on the #10-32 seal surface fixed the o-ring blowout problems I had originally. And of course, use 1/16 inch capillary tubing and a pducer with very low dead space.

-Bob

On 12/22/2015 07:29 PM, Lloyd Droppers wrote:

Nice chamber, what is the material? I know that the sintered and infused steel and some of the DMLS stainless steel can be brazed, and a brazed in tube is the lightest connector if the material is brazable.

Otherwise I think probably a straight thread fitting of the AS-5202 style is probably your best bet for the fuel connection. For the chamber pressure there are some M5 and 10-32 fittings from swagelok or mcmaster #5885T33 that used a flat rubber gasket, you can replace that with a copper crush seal gasket for high temperature applications.

Lloyd

On Wed, Dec 23, 2015 at 2:05 PM, Paul Breed <paul@xxxxxxxxxx <mailto:paul@xxxxxxxxxx>> wrote:

Looking for suggestions on how to terminate fluid and pressure
sensor connections in a 3D printed chamber.


The blobs of metal for the fuel connection and the chamber
pressure sensor are significant parts of the chamber weight.

https://pbs.twimg.com/media/CW3wUbqUAAA5Ciu.jpg:large

this is the flight weight chamber fully accounted including cat
pack lid and internal parts will have a
thrust to weight of > 110

Paul








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