[AR] Re: SSTO

  • From: John Schilling <john.schilling@xxxxxxxxxxxxxx>
  • To: arocket@xxxxxxxxxxxxx
  • Date: Sat, 10 Feb 2018 13:48:25 -0800

I'd probably baseline tripropellant if there were a good tripropellant engine available; not sure it would be worth the effort of a technology and engine development program.  If there were a good staged-combustion LOX/Kerosene engine that didn't need Vladimir Putin's approval to buy, that plus a couple of RL-10 equivalents might be worth considering for an SSTO propulsion suite.  And at least there are other people with good reason to chip in on a western LOX/Kero staged combustion engine program, but I'm not going to bet the farm on Aerojet.

Wings vs VTVL are close to a wash at this point; pre-SpaceX I was leaning wings on heritage grounds, but the performance (i.e. weight) trades are within the error bars every time I or anyone else does them.  Wings I think become a clear win if you are using air launch to make an almost-SSTO, but I don't think that's a good trade unless you can use a COTS launch aircraft which at present limits you to relatively small payloads.  VTVL is a clear win if your idea of using a cold-flow engine for TPS augmentation works out, and I've had my own thoughts on that.

I would also, for a Mark I SSTO, baseline an objective ten, threshold fifty flights between major overhauls (i.e. swapping engines and/or replacing the TPS).  If such a vehicle is even marginally economical for payload delivery, it becomes a cheap way of validating whatever improved propulsion/TPS concepts we are developing in parallel for a hopefully 100-1000 flight Mark II.


        John Schilling
        john.schilling@xxxxxxxxxxxxxx
        (661) 718-0955


On 2/10/2018 12:46 PM, William Claybaugh wrote:

John:

While better propellants do seems a distance away;  I’m inclined to think that printed staged-combustion engines (a la Ursa Major) are a big enough performance (and cost) benefit to count as a propulsion improvement worth including in a today technology SSTO.

I was at the time impressed by the honeycomb  inconel and Titanium (respectively) TPS panels developed for X-33; they aced arc jet testing and were both much lighter and appeared much more operable than ceramic alternatives.  The ARC inconel warpped ceramic tiles seemed—to me—a possibly heavier and less operable backup technology. The need for carbon-carbon ceramic at the hottest spots on some designs seemed to me, twenty years ago, sporty: I would have designed c-c out of my personal SSTO; I still hold that view.

I agree that Al-Li would be a today baseline. Northrop’s follow-on (to LM’s X-33) composite H2 tanks worked fine in limited cycle testing and might be an option. I remain deeply skeptical of using composites with Lox for a 1000+ flights vehicle.

Highly reusable H2 tank insulation seems to me an issue: none of the three X-33 proposals did much more than assume that the existing (or proposed) corporate experience would last forever on an RLV.  This was specially problematic—in my view—wrt the DC-X insulation technology which was known to shed into the plumbing.

Today, I would want to carefully understand two technologies: very low power thrusting during entry to provide a stand-off gas blanket (and specially the mass of propellant required) and the exact trade between landing propellant and wings: one existing trade suggests that wings weigh about as much as landing propellant for two very specific designs.

Would you baseline tripropellant?

Bill

On Sat, Feb 10, 2018 at 12:44 PM John Schilling <john.schilling@xxxxxxxxxxxxxx <mailto:john.schilling@xxxxxxxxxxxxxx>> wrote:

    Hopping the upper stage doesn't help with the high-energy recovery
    problem, which I think is going to be the hard part.  He'll need
    the BFR
    booster for that. Recovering an F9 or FH upper stage would get him a
    head start there, as well as making a better general-purpose launch
    vehicle in the near term, so I'm somewhat disappointed that he has
    moved
    away from that.

             John Schilling
    john.schilling@xxxxxxxxxxxxxx <mailto:john.schilling@xxxxxxxxxxxxxx>
             (661) 718-0955

    On 2/10/2018 11:20 AM, Rand Simberg wrote:
    > But he's working the upper stage first, because he recognizes
    that as
    > the harder problem, given Falcon experience. He said he wants to
    start
    > hopping it next year.
    >
    > On 2018-02-10 11:12, John Schilling wrote:
    >> Elon said it was "conceivable" that BFR could have its first
    orbital
    >> flight in four years, and Elon's schedule performance suggests
    that he
    >> is already thinking in Mars years.  So, mid-2025 at the
    earliest, and
    >> I'd wager against even that.
    >>
    >>         John Schilling
    >> john.schilling@xxxxxxxxxxxxxx
    <mailto:john.schilling@xxxxxxxxxxxxxx>
    >>         (661) 718-0955
    >>
    >> On 2/10/2018 10:42 AM, Rand Simberg wrote:
    >>> Not far in the future, judging by what Elon said this week at the
    >>> launch. BFS is a reusable orbital stage.
    >>>
    >>> On 2018-02-10 09:38, John Schilling wrote:
    >>>> I believe it was achievable 20 years ago, just more trouble
    than it
    >>>> was worth.  It is probably more achievable now, but may still
    be more
    >>>> trouble than it is worth.
    >>>>
    >>>> One useful change has been improved materials and manufacturing
    >>>> techniques to reduce structural mass, which is critical for SSTO.
    >>>> Friction stir welding of Al-Li, for example.  And maybe
    LOX-compatible
    >>>> composites, depending on what happens with XCOR's "Nonburnite".
    >>>>
    >>>> Another, I think underrated, change is increased skepticism
    through
    >>>> hard experience of shiny technologies that we probably don't
    need,
    >>>> like air-turboscramwarp drives and tankage shaped into elaborate
    >>>> aerodynamic shapes.
    >>>>
    >>>> Operational validation of VTVL reusables is a good thing to have,
    >>>> given that given that expendable SSTO is an economic
    non-starter. The
    >>>> best answer may still involve wings (attached to cylindrical
    tanks!),
    >>>> but demanding wings because that's how Shuttle worked and we
    don't
    >>>> trust anything else is a needless and possibly crippling
    constraint.
    >>>>
    >>>> The biggest obstacle I see remaining, is the ability to
    safely and
    >>>> reliably recover an orbital stage without excessive TPS mass.
    >>>> Unfortunately, SpaceX seems to have pushed their work on that one
    >>>> farther into the future, so maybe that's one for DARPA, Blue
    Origin,
    >>>> or some newcomer to the field.
    >>>>
    >>>> Propulsion is, I think, not a major constraint.  We've got at
    least
    >>>> marginally reusable rockets with adequate performance. There
    are some
    >>>> nice-to-haves we could work for on that front, but no
    showstoppers for
    >>>> a Mark 1 SSTO.
    >>>>
    >>>>         John Schilling
    >>>> john.schilling@xxxxxxxxxxxxxx
    <mailto:john.schilling@xxxxxxxxxxxxxx>
    >>>>         (661) 718-0955
    >>>>
    >>>>
    >>>> On 2/10/2018 9:01 AM, William Claybaugh wrote:
    >>>>> Dr. Schilling’s comments on SSTO got me thinking about Have
    >>>>> Region, DC-X, and X-33.
    >>>>>
    >>>>> Technology is now about 20 years further down the road; is
    >>>>> chemical rocket reusable SSTO now achievable?
    >>>>>
    >>>>> What is different?
    >>>>>
    >>>>> Bill
    >>>
    >>>
    >
    >



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