[AR] Re: fatigue life (was Re: Re: SpaceX F9 Launch/Update...)

  • From: Alexander Ponomarenko <contact@xxxxxxx>
  • To: arocket@xxxxxxxxxxxxx
  • Date: Thu, 31 Dec 2015 13:24:26 +0100

On 12/31/2015 02:38 AM, Richard Garcia wrote:

Also what XCOR is doing is here nothing new. A look in the ol' history books
will show many engines made in this way. Even amateur engines like in the
attached picture from the RRI. (now defunct offshoot of the RRS) It happens
to be one of the easiest way to build a regenerative thrust chamber. Although
to XCOR's credit I've never heard of anyone else choosing this form of engine
for the express purpose of increasing fatigue life.

It seems to be kind of "obvious" design which came to mind of different
people around the world.
For example, attached is a RD-1M developed by Isaev in earlier 1940-s
for rocket-powered aircraft BI-1.

Ideologically such design is close to the slot chamber design, because
inner and outer walls are not fastened to each other. It may solve (in
some extent) the problem with low-cycle fatigue, but such design has
little potential for further development (e.g. increase of thrust and/or
chamber pressure and hence Isp).

State of the art, high performance, milled channel , nickle backed thrust
chambers can usually get around 100 runs before cracks start showing up from
thermal cycling induced fatigue. (Take a look at "Some Effects of
Thermal-Cycle-Induced Deformation in Rocket Thrust Chambers" by Hannum and
Price on NASA's NTRS) Put a margin on that number and only run 25 times. Lets
say about 10 runs for tests through the lifespan of the engine. That leaves
15 flights. Replacing a thrust chamber every 10th or 15th flight is a heck of
a lot cheaper than replacing it every flight. Thats major savings on
reusability without having to advance the state of the art.

-Richard

Agree. Also it was mentioned that if design and technology used for
engines operating at high chamber pressure (25-30 MPa) will be used to
build engines with moderate pressure (12-16 MPa), the operation time of
the engine can increased by a factor of 10 or even more.

Regards,
Alexander

Attachment: RD-1M.png
Description: PNG image

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