[AR] Re: Saturns (was Re: APCP ...)

  • From: Henry Spencer <hspencer@xxxxxxxxxxxxx>
  • To: Arocket List <arocket@xxxxxxxxxxxxx>
  • Date: Sun, 30 Apr 2023 15:08:08 -0400 (EDT)

On Fri, 28 Apr 2023, roxanna Mason wrote:

Other factors which made the LH2 high risk was the requirement for a common bulkhead to shorten the SII stagewhich had never been done before.

No, Atlas already had a common bulkhead -- in fact, about the most minimal common bulkhead imaginable, a single thin sheet of stainless with LOX above it and kerosene ullage space below it. And the Centaur folks were already working on a LOX/LH2 common bulkhead. The main issue there on the Saturns was the manufacturing of very large, very thin ones.

Additionally the insulation was put on the inside immersed in the LH2. 
This is why there was no ice and thick frost on the outside of the stage
like the SI-C stage did on the LOx tank.
Ditto for the SIV 3rd stage.

Only on the third stage, actually. Douglas's list of advantages for the internal insulation quietly failed to mention its one big snag: it was heavy, because it needed compressive strength to transmit pressure loads (pressurization and hydrostatic) out to the metal wall. It made the S-IV, and then the S-IVB, easier... but the S-II was too performance-critical to accept the weight penalty, and NAA had to use external insulation. After some early difficulties, they eventually settled on using spray-on foam -- in fact, the original Shuttle ET foam was an improved version of the S-II foam.

Henry

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